FOUNDRY MAN
Professional knowledge
Our trainees have good Knowledge about facts, principles, processes and general concepts, in the field of work or study.
Professional skill
They have acquired a range of cognitive and practical skills required to accomplish tasks and solve problem by selecting and applying basic methods, tools, materials and information.
Core skill
Trainees have desired mathematical skills, understanding of social, political and skill of collecting and organizing information and communication.
Responsibility
Our trainees show great Responsibility in works entrusted to them and in new Learning. They are very co-operative in team work environments.
LEARNING OUTCOME WITH ASSESSMENT CRITERIA
• Our trainees are good in applying safe working practices.
• They know to comply with environment regulations and Housekeeping.
• Can interpret & use company and technical communication.
• They are capable to demonstrate basic mathematical concepts and principles to perform practical operations.
• They have good understanding and can explain basic science in the field of study including simple machine.
• They can read and apply engineering drawing measurements for different industrial applications.
• Our trainees can understand and apply the concepts on productivity, quality tools, and labour welfare. This will improve the productivity and quality output.
• They know to explain and practice energy conservation, global warming and pollution in cont day to day functioning
• Possess good knowledge about personnel finance, entrepreneurship and to manage/organize related task in day to day industrial activities for personal & societal growth.
• Can utilize basic computer applications and use internet to make use of IT developments to industry.
Professional Skill Attained by the trainee through practical training at ITI :-
• Various mathematical calculations.
• Engineering drawing study.
• Basic computer skills.
• Communication skill.
• Foundry moulding techniques.
• CO2 Mould & Core making.
• Furnace lining.
SPECIFIC OUTCOME OF THE TRAINEES:
• Well trained in handling of foundry tools.
• Well trained in Green sand preparation.
• Knows to make Green sand moulds.
• Trained in CO2 Mould & Core making.
• Possess basic knowledge of No bake process.
• Got trained in Core making. (Oil & No bake cores)
• Can arrange/construct Furnace lining (Pit furnace)
• Can fix Laddle lining using CO2 sand
• Trained to assist in the furnace operations.
• Trainees have basic knowledge of SG, Grey iron & steel melting.
• Have been trained in De-Slagging & Tapping the molten metal, pouring the metals using various types of laddles.
• Undergone training in basic shot blasting and fettling operations.
• Knows to perform First stage inspection and defect identification.
• Have basic knowledge in sand testing, basic knowledge in mechanical testing (Like Tensile and hardness testing), basic knowledge of using various measuring instruments like vernier, micrometer etc.
MACHINERIES AND EQUIPMENTS THAT CAN BE HANDLED BY THE TRAINEE:
Pit Furnace, Cupola furnace, Sand mullars, Induction furnace, Crane laddles Continuous moulding machine.